For the process that is ancient printing on fabric moved via a very rapid period of development and change within the last 10 years.
Screen-printing fabric using flat screens continues to be the well-established way of applying colour and design to fabric until recently. This process was well suited for medium to large runs. For quite high volume, rotary screen-printing was the normal process. The create costs to engrave and provide the screens were extremely high but because from the size runs they were probably the most economic.
Small runs just weren’t economic using either of these processes for fabric printing. This made the tiny runs very expensive due to high set up costs as well as in the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the newest manner of fabric printing. Digital fabric printing introduced an entirely break through whereby small runs could be done in a cheaper cost. Printing digitally onto fabrics produced from polyester has now reached new heights because of continuous development work by fabric manufacturers who’re specialized in this manner of printing on fabric.
Stunning answers are now being achieved on fabrics which is noticed in a wide range of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, home furnishings, window blinds, roller blinds etc. Printing on fabric with this ever-increasing selection of applications demands careful and continuous development and research. This ensures the fabrics perform well when used on a wide range of digital printing machines with all the wide combination of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry applying to the fabric to guarantee the printer gets the optimum performance from the ink, machine and rip used. This may then give hi-def, brilliant strong colours when needed for flags excellent print through, for all types of printing on fabric.
Although dye-sub printing polyester fabric probably creates the best results advances in UV inks means that results have improved dramatically lately. The inks have become more flexible making suitable for textile printing. Also Latex ink technology entails why these inks are suitable for textiles. This is further proof of the need for fabrics for digital printing where textile is replacing traditional media like PVC. Machine and ink manufacturers have responded well to this particular challenge by adapting machines and also the inks.
A recent development has seen the development of two green compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which might be compostable and biodegradable has become more and more crucial as landfill taxes continue to rise and never forgetting that polyesters fabrics can needless to say be recycled. This is especially necessary for those companies who are alert to the growing interest in more green products.
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