For a method that is ancient printing on fabric adjusted via a very rapid time period of development and alter in the last ten years.
Screen-printing fabric using flat screens has been the well-established method of applying colour and design to fabric alternatives. This process was well suited for medium to large runs. For quite high volume, rotary screen-printing was the normal process. The set up costs to engrave and create the screens were extremely high speculate in the size of runs these were essentially the most economic.
Small runs weren’t economic using either of such approaches for fabric printing. This made the little runs very costly as a result of high set up costs plus the flag and banner market small runs were usually either hand printed, appliqued or embroidered.
Then along came the brand new manner of fabric printing. Digital fabric printing introduced an absolutely new concept whereby small runs could be done in a less cost. Printing digitally onto fabrics created from polyester now has reached new heights as a result of continuous development work by fabric manufacturers who are committed to this form of printing on fabric.
Stunning email address details are now being achieved on fabrics which is affecting a variety of applications from flags, banners, artist’s canvas, exhibition graphics, mobile displays, stretch display systems, theatrical back drops, point of sale displays, furniture, window blinds, roller blinds etc. Printing on fabric with this ever-increasing selection of applications demands careful and continuous development and research. This ensures the fabrics succeed when suited for a wide range of digital printing machines using the wide mix of inks from dye-sub water-based inks to UV, solvent and latex inks.
Printing fabrics using dye-sub water-based direct to polyester textiles requires complex chemistry applying to the information to ensure the printer provides the optimum performance in the ink, machine and rip used. This will then give hd, brilliant strong colours when essential for flags excellent print through, for all sorts of printing on fabric.
Although dye-sub printing polyester fabric probably produces the greatest results advances in UV inks implies that results have improved dramatically recently. The inks have become more flexible making suited to textile printing. Additionally Latex ink technology does mean these inks are compatible with textiles. This really is further proof the importance of fabrics for digital printing where textile is replacing traditional media for example PVC. Machine and ink manufacturers have responded well to this challenge by adapting machines along with the inks.
A recent development has seen the creation of two environmentally friendly compostable and biodegradable fabrics called Gossyp (cotton) and Chorus (jute). Printing on fabrics which might be compostable and biodegradable is starting to become a lot more essential as landfill taxes still rise and never forgetting that polyesters fabrics can needless to say be recycled. Many of the very important to those companies who will be mindful of the growing need for more green products.
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